ANtLiA – Application-oriented further development of submersible centrifugal pumps and line shaft pumps in geothermal plants

The ongoing energy and climate crisis highlights the need for further alternatives to conventional energy sources in order to ensure independent, national security of electricity and, above all, heat. At the same time, climate change and resource scarcity are increasing the pressure to find alternatives. Geothermal energy represents a powerful, environmentally and climate-friendly alternative to fossil fuels, offering enormous potential. It is an essential component in the implementation of the energy and heating transition.

For the long-term use of geothermal energy, reliable and economical pump systems are required to transport the thermal water from the depths to the surface. In geothermal energy, two different pump technologies currently available on the market are being pursued and used:

  • Line shaft pumps (LSP)
  • Electrical submersible pumps (ESP)

ESP pump systems originate mainly from the oil and gas industry, while LSP technology comes more from agriculture and water management. Both pump systems are now highly developed. However, both systems have inherent shortcomings under (deep) geothermal conditions, which, among other things, jeopardize their economic use and, in some cases, the security of supply. The state of development of current pump systems is therefore the Achilles' heel of a geothermal plant.

Objectives

The ANtLiA (Latin for “pump”) project therefore aims to improve the factors that currently limit success in order to increase the service life of geothermal pump systems, minimize their environmental impact, and thus significantly improve the economic efficiency of geothermal projects and security of supply.

The ambitious work plan includes the following topics, among others:

  • Detailed data collection and analysis to improve understanding of failures in geothermal pump systems (LSP and ESP) and pump motors (ESP), including classification and weighting of failure causes and possible predictive maintenance options.
  • Further development of LSP systems:
    • Testing of a new type of monitoring system for LSPs and optimized operational management through improved understanding of pump operation.
    • Investigation of an alternative (aromatic-free) lubricant to enable the use of LSPs in regions of Germany that impose increased legal and environmental requirements on the operation of LSPs.
    • Design, construction, testing, and monitoring of an oil return system for LSPs to prevent oil leakage into the annular space.
    • Design, construction, and operation of a test rig for testing the oil return system for LSPs.
    • Evaluation and technical planning for LSP use in the Bavarian Molasse, taking into account the installation depth; comparison with ESP systems at comparable production rates, and determination of regulatory approval with the aim of test operation.
  • Further development of ESP systems:
    • Recommendations for systematic design improvements to existing ESP pump systems and operational management to increase the efficiency, flexibility, and reliability of geothermal pump systems.
    • Targeted design, prototyping, and testing of optimized components for ESPs to increase efficiency, flexibility, and reliability (service life).
  • Business analysis of the proposed improvements and presentation of the results at stakeholder meetings (manufacturers, operators, insurers).
  • Visualization of the technology options for technical laypersons (ESP/LSP operation).
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ANtLiA – Application-oriented further development of submersible centrifugal pumps and line shaft pumps in geothermal plants