GeoDRILL – Development of novel and cost-effective drilling technology for Geothermal Systems

Optimising technology for geothermal extraction

The GeoDrill project aims to reduce drilling costs of geothermal plants through down-the-hole (DTH) hammer technology, improved drilling monitoring through low-cost and robust 3D-printed sensors, and increased component lifetime through advanced materials and coatings. The project coordinator is TWI Limited, based in the UK. Fraunhofer IEG is overseeing the technical coordination and is involved in two work packages. A novel percussion mechanism for the hammer drill is being developed, integrated and tested in various scenarios at the Bochum site. Finally, a test well with the complete system will be drilled at the Fraunhofer IEG drilling site. In total, the project consortium includes 12 project partners from different European countries and the project duration is 52 months (since April 1, 2019) with a total budget of 4.9 million euros.

Drilling simulator with autoclave
© Sascha Kreklau
Drilling simulator with autoclave
mobile drilling system at Fraunhofer IEG for the development of drilling tools
© Sascha Kreklau
mobile drilling system at Fraunhofer IEG for the development of drilling tools

Research and development work at Fraunhofer IEG

DTH hammers work with a piston that exerts an alternating force on the drill bit to erode the rock at the bottom of the borehole and thus increase the drilling performance. Due to the oscillating interaction between the drill bit and the rock, this technology is called hammer drilling. The research and development work carried out at Fraunhofer IEG in Bochum is divided into three parts: the development of a new percussion mechanism, the implementation of it into a DTH prototype and finally the laboratory and field tests of the newly developed mud hammer and further components developed by project partners.

The movement of the hammer piston oscillates at a certain frequency and impact force. The type of DTH hammer investigated at Fraunhofer IEG uses a static valve system to control the piston movement, known as a hydraulic switch. For the design optimization of the percussion mechanism, two different 3D printing processes were predominantly used in the prototype development, thus combining the advantages of both technologies.

In collaboration with project partners, numerical and LES simulations were also used for the optimization. Initial results of the investigations indicate a reliable and resistant percussion mechanism that could also find application outside of the geothermal drilling sector.

Scientific fields

Programs

Themes

LC-SC3-RES-11-2018 - Developing solutions to reduce the cost and increase performance of renewable technologies

Financing plan

RIA - Research and Innovation action;  EU H2020

The logo of the GeoDrill project
© GeoDrill
The logo of the GeoDrill project
The logo of the EU Horizon 2020 funding program
© Horizon 2020
The logo of the EU Horizon 2020 funding program